UTRGV / COLLEGE OF ENGINEERING AND COMPUTER SCIENCE / MECHANICAL ENGINEERING DEPARTMENT

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SDI Students (L-R)

Elizabeth Gamez, Kai Jandusay, Ramon Hernandez , Cesar Montalvo  

Faculty Advisor (s)

Dr. Victoria Padilla, Dr. Karen Lozano, Dr. Vasquez

Course Instructors

Dr. Noe Vargas Hernandez, Mr. Greg Potter

 

 

INDEX

WELCOME

WHAT IS THE PROBLEM WE ARE TRYING TO SOLVE?

IMPORTANT TO KNOW

WHY IS THIS PROBLEM IMPORTANT?

OUR PROPOSED SOLUTION

FROM IDEA TO REALITY

PROTOTYPE EARLY AND OFTEN

FINAL PRODUCT

FUTURE WORK

IN CONCLUSION

REFRENCES

LEARN MORE ABOUT OUR DESIGN PROCESS

ACKNOWLEDGEMENTS

 

 

 

 

 

 

WELCOME!

Welcome! We are Team #4 “OperationX”, Elizabeth Gamez, Kai, Ramon and Cesar worked on this project during the Spring and Fall of 2024. Our project is titled “Design of a Sensor Based Surgical Simulator.” The problem we tackled was creating a responsive surgical simulator related to kidney surgery that is more economically friendly and available to under sourced hospitals and medical schools. We hope you find this project as captivating as we did. Click on the Welcome Video below!

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WHAT IS THE PROBLEM WE ARE TRYING TO SOLVE?

Currently there is a small market in creating responsive surgical simulators. Creating an easily manufacturable product that is responsive and accessible to a larger scale of hospitals and medical programs would be beneficial in the teaching a variety of procedures in a safer and stress-free environment developing better competency for the student. Furthermore, creating a surgery simulator that gives automatic feedback allows the students to reflect on their strengths and weaknesses, allowing them to know where their areas of improvement lie.

This project's goal is to create a cost effective and innovative form of practice and training for surgeries that require increasingly precise incision points such as percutaneous nephrolithotomy which is a common procedure done around the world. We are creating a product that can be accessible in more under-sourced communities, school programs and hospitals to teach the next generation of surgeons.  

 

IMPORTANT TO KNOW

To better understand the problem, we conducted background research on relevant topics for this project. From this we learned the following:

 

 

WHY IS THIS PROBLEM IMPORTANT?

Pre-operative surgical simulations are a very high value asset allowing surgeons and residents to practice and improve their surgical skills, reduce surgical time and lower surgical complications. While using cadavers for training surgical residents is one of the most common practical instruments for training it is both expensive and there is a limited supply. By giving surgical residents feedback on their individual strengths and weaknesses we can further develop their growth and confidence in these complicated operations.  

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OUR PROPOSED SOLUTION

“We hope that through this project we can impact the current surgical training practice curriculums in a wider range of schools and hospitals. We want to create a product that is both innovative and more accessible to under-sourced communities.”

FROM IDEA TO REALITY

 

 

 

 

PROTOTYPE EARLY AND OFTEN

Office Depot prototype:

https://youtube.com/shorts/q85Mw3OYAvo?feature=share

https://youtube.com/shorts/cg6Fko2uqdY?feature=share

 

Demo Prototype:

https://youtube.com/shorts/vfRw_D1WMnk?feature=share

Demo Senior Design 1 Prototype:

https://youtu.be/kEg21GDadGA

Title: Video titled: Senior design final presentation prototype

 

 

 

FINAL PRODUCT

 

FUTURE WORK

For our future work, the team plans to design a tool to be used with the simulator to help measure the amount force exerted by the resident/medical student when interacting with the simulator. The tool in question will be made using a miniature in-line load cell to measure the normal force that will act upon the tool, whether it be a scalpel or nephoscope, when it enters the kidney.

 To meet one of the design specifications, the tool will be designed so that multiple attachment/tools can be screwed on to the load cell. The in-line load cell has threads on both sides of the cell that can be used to attach the various tools that the team will design during the summer. The team will also be working on making a skin-like sensor that will be implemented into the kidney to act as a force sensor and to aid in the design of a pressure map so that the resident/medical student can see how much force they are using to enter an area inside the kidney and where in the kidney they are putting that force. The skin-like sensor will be made using two types of silicone, a soft top layer and a firm bottom layer.

 In between the two layers of silicone will be the sensing electrodes. The sensor works like a capacitive sensor, meaning that it will produce an electric field that when a finger or tool approaches the sensor there will be a disturbance in the magnetic field, leading to a decrease in the capacitance. From the equation that describes capacitance:

 

 

 

the permittivity of the material (ε) and the area of the material (A) remain constant, while the distance (d) is the only variable that changes. By relating the change in distance when the tool makes contact on the sensor to the force applied, the sensor can be calibrated by subjecting it to different loadings and recording the distance to make sure the readings are accurate.

Further testing on the material will be needed to produce the stiffness required to match that of organic tissue or close to it as possible. Characterization techniques that will need to utilize in our analysis would be compression for calculating the stress that can be imposed on the samples. Indentation to obtain the mechanical properties of the sample by using the displacement formed from the indenter to record the force displacement curves formed during testing. This could also test our pressure mapping graphical user interface to ensure we are getting accurate readings. Indentation is often used as an alternative for compression and tensile testing tissue-like materials. Testing the materials with thermogravimetric analysis would be beneficial to test the thermal stability of the materials. In order to conduct further thermal analysis using differential scanning calorimetry would be best with determining the changes on the material with respect to temperature and time. This will allow for us to determine the materials crystallinity and glass transition temperatures.

 

IN CONCLUSION

Throughout the project’s development, the team gained invaluable insights into the design of the sensor-based surgical simulator. After going through many prototypes, we learned about the different types of materials and sensors that would be best used to complete the objective of the project. From hydrogel to silicone and open circuit sensor to capacitive sensors, the team used the combination of materials and sensors to effectively design and build the simulator prototype.

REFRENCES

M. Teyssier, B. Parilusyan, A. Roudaut and J. Steimle, "Human-Like Artificial Skin Sensor for Physical Human-Robot Interaction," 2021 IEEE International Conference on Robotics and Automation (ICRA), Xi'an, China, 2021, pp. 3626-3633, doi: 10.1109/ICRA48506.2021.9561152. keywords: {Mechanical sensors;Human-robot interaction;Tactile sensors;Collaboration;Capacitance;Skin;Robustness},

 

 

 

 

LEARN MORE ABOUT OUR DESIGN PROCESS

 

ACKNOWLEDGEMENTS

 

Team OperationX would like to extend our sincere gratitude to all those who contributed to the completion of this project. Special thanks to our advisors Dr. Padilla, Dr. Vasquez, Dr. Lozano whose invaluable guidance and expertise were instrumental in shaping the direction of this work. We are also grateful to the teaching crew Dr. Vargas and Mr. Potter for their assistance in helping us accomplish a substantial amount this semester, having successfully undertaken numerous tasks and initiatives.